Self Aligned Welding Rotator with Schneider Driver Electric Power Supply and Overload Protection for Pipe and Tank Welding

Product Description:

The Self Aligned Welding Rotator is a state-of-the-art piece of equipment designed to enhance welding operations by providing smooth, consistent, and precise rotation for cylindrical workpieces. This highly adjustable rotator is engineered to accommodate a wide range of welding applications, ensuring optimal positioning and rotation speed to meet the specific needs of various projects. Whether you require manual control, semi-automatic functionality, or fully automatic operation, this welding rotator offers versatile control methods to suit different user preferences and operational demands.

One of the standout features of this welding rotator is its highly adjustable nature, which allows operators to fine-tune the rotation speed within a broad range of 100 to 1000 mm/min using a Variable Frequency Drive (VFD). This extensive speed range is critical for welding different materials and thicknesses, providing the flexibility needed to achieve perfect weld seams and minimize defects. The ability to precisely control rotation speed ensures consistent weld quality and improved productivity, making it an indispensable tool for professional welding workshops and industrial manufacturing settings.

The Self Aligned Welding Rotator is equipped with a high-quality Schneider driver, known for its reliability and efficient performance. This robust driver ensures smooth operation and precise speed control, contributing to the longevity and dependability of the equipment. Coupled with an 18-meter control cable, the rotator allows operators to manage the welding process from a safe and convenient distance, enhancing safety and comfort during operation. This extended control cable length provides greater flexibility in positioning the rotator and welding equipment, facilitating easier access to large or awkwardly shaped workpieces.

Designed to automatically align itself with the workpiece, this automatic welding rotator eliminates the need for constant manual adjustments, reducing downtime and operator fatigue. This self-alignment feature ensures that the rotator maintains perfect contact and alignment with the cylindrical object being welded, which is essential for achieving uniform weld beads and preventing misalignment issues. The automatic welding rotator is particularly beneficial for repetitive welding tasks and high-volume production environments where consistency and speed are paramount.

In addition to its automatic capabilities, the welding rotator offers manual and semi-automatic control options, providing users with the flexibility to choose the level of automation that best suits their workflow. Manual control allows experienced welders to directly adjust the rotation speed and position, offering maximum control for specialized or intricate welding jobs. Semi-automatic mode provides a balance between manual intervention and automated functions, streamlining the welding process while still allowing for operator input when necessary.

The welding rotator’s robust construction and high-precision engineering make it suitable for handling a variety of workpiece sizes and weights, making it a versatile addition to any welding setup. It is ideal for welding pipes, tanks, pressure vessels, and other cylindrical components used in industries such as oil and gas, petrochemical, shipbuilding, and structural fabrication. Its adaptability and reliability make it a valuable investment for companies aiming to improve weld quality, enhance operational efficiency, and reduce labor costs.

Overall, the Self Aligned Welding Rotator stands out as a highly adjustable rotator that combines advanced technology with user-friendly features. Its comprehensive control methods, wide speed range, Schneider driver integration, and extended control cable length are carefully designed to meet the evolving demands of modern welding operations. Whether you need a manual setup or prefer the convenience of an automatic welding rotator, this product delivers exceptional performance and precision, helping you achieve superior welding results with ease and confidence.

Applications:

The KENKE Self Aligned Welding Rotator, model HGZT50, is a highly accurate rotator designed to meet the demanding needs of modern welding applications. Certified by CE and ISO9000, this automated welding rotator ensures precision and reliability, making it an ideal choice for industries requiring meticulous welding processes. With a driving capacity of 60 tons and an adjustable rotator speed ranging from 100 to 1000 mm/min via a variable frequency drive (VFD), the HGZT50 offers exceptional control and versatility for various welding tasks.

This highly accurate rotator is perfectly suited for applications involving the welding of cylindrical objects such as tanks, pipes, pressure vessels, and reactors. Its self-aligning feature allows it to automatically adjust to the workpiece, ensuring seamless rotation and consistent welding quality. The use of a premium Schneider driver guarantees smooth operation and enhanced durability, which is crucial in automated welding environments where precision and repeatability are paramount.

The KENKE HGZT50 is widely used in industries such as petrochemical, shipbuilding, power generation, and manufacturing where large diameter and heavy workpieces require stable and controlled rotation during welding. Its speed range of 100-1000 mm/min and roller speed of 6-60 m/h provide the flexibility to adapt to different welding speeds and requirements, ensuring optimal weld formation and minimized defects.

Packaging details include the main frame delivered naked for easy installation, while spare parts are securely packed in cases to ensure safe transport. The product is available with a minimum order quantity of just one set, making it accessible for projects of various scales. With a supply ability of 30 sets per month and a delivery time of 30 working days, KENKE ensures timely fulfillment of orders.

Payment terms are straightforward, requiring 30% TT in advance and 70% TT before shipment, providing a secure transaction process. For pricing details, customers are encouraged to contact KENKE directly. Overall, the HGZT50 Self Aligned Welding Rotator combines advanced technology with robust design, making it an essential tool for automated welding processes that demand high accuracy and efficiency.

Customization:

KENKE offers customized Self Aligned Welding Rotator services with model number HGZT50, certified by CE and ISO9000 to ensure top quality and reliability. Our Automatic Welding Rotator is designed specifically for pipe and tank welding applications, providing precise and efficient welding rotation.

The Self Aligned Welding Rotator features a roller speed range of 6-60m/h and an adjustable speed range of 100-1000mm/min. It operates on electric power supply options of 220V or 380V, with voltage tailored according to the user’s site requirements.

We accept a minimum order quantity of 1 set, with a supply ability of 30 sets per month. Pricing details can be confirmed directly with us to meet your project needs. The delivery time for customized orders is typically 30 working days.

Our packaging ensures that the main frame is shipped naked while all spare parts are securely packed in cases to prevent damage during transport. Payment terms require 30% TT in advance and 70% TT before the shipment.

Choose KENKE’s Self Aligned Welding Rotator for reliable, automatic welding rotation solutions tailored to your specific welding projects, backed by professional customization services and industry certifications.

Packing and Shipping:

Our Self Aligned Welding Rotator is carefully packaged to ensure maximum protection during transit. Each unit is securely wrapped with industrial-grade protective materials and placed inside a sturdy, custom-designed wooden crate to prevent any damage from shocks or vibrations. All components are disassembled and cushioned to avoid movement within the packaging.

For shipping, we collaborate with reliable logistics partners to provide safe and timely delivery worldwide. The product is shipped via sea freight, air freight, or land transport depending on customer requirements and destination. Comprehensive tracking and insurance options are available to guarantee peace of mind throughout the shipment process.

Before dispatch, each Self Aligned Welding Rotator undergoes thorough quality inspections and testing to ensure it meets all specifications. Detailed user manuals and necessary accessories are included in the package to facilitate easy installation and operation upon arrival.